Hood Assy Welding Fixture or gauge , 2120kg Automotive Welding Fixtures

Automotive Part Special Customized Welding Fixtures For Hood ASSY

 

Hood ASSY Inspection Fixtures we made for our Pakistan customer DE. It is our first time to cooperate with this customer.

 

In the design stage, our designers have on-site communication with our customer. We finish the design reviewing in only three days and get the approval for Inspection Fixtures manufacturing.

These two Inspection Fixtures have very complicated structure and consist of hundreds of components. Sliding units and blocks are wildly used used in these two Inspection Fixtures. Double guide rails and stoppers make the moving sliding units become stable. We added stronger stopper to stop the sliding units in open direction and fixed pins in checking location.

 

To make it easier for operator to move this big Fixture, we make both lifting hook and universal wheels for these checking fixtures. To add the Fixtures strength, we adapt double welding plates and eight foot cups which will provide strong support. Operator can easily know the clamping sequence through small indemnification plates stamped beside the clamps.

 

Below the link Youtu.be Video, let you reference

Engine Cover Welding Jigs.pdf

 

 

Specification

Inspection Fixtures No.:TTM18049&18050

Gauge Size : 2130*1430*1380 mm

Weight: 2120KG

 

Fixture Type

ASSY Inspection Fixtures

 

Material

Base Plate: Aluminium

Main Base Frame:Steel

Components: Aluminium and Steel with heat treatment

 

Color

Base Plate Surface: Original Color of Mental

Main Base Frame and Supports: Green Color

The Steel and Aluminum Parts: Black Anodized

 

 

Our production detail

Items
1	Base Material	Al
2	Application	Stamping Parts
3	Surface treatment	Oxidation/Paint
4	Processing Precision	0.15
5	Accuracy for Other Profiles	0.1
6	Accuracy for Datum Hole	±0.05
7	Certificate	ISO 9001:2008
8	CMM certification	Yes
9	Software	Catia, UG, CAD, STP
10	Specification	2120KG
11	Packing	Wooden Box

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manufacturing tolerance:

1.The Location Datum ±0.05mm

2.The Surface ±0.15mm

3.The Checking Pins and Holes ±0.1mm

 

Process

CNC Machining(Milling/Turning), Grinding

Black Anodized Treatment

Design Hours(h): 60h

 

Quality Control

CMM (3D Coordinate Measuring Machine), HR-150 A Hardness Tester

 

Lead time & Packing

2 months after 3D design approved

15 days via sea: HMM

Standard Export Wooden Case

 

 

 

 

 

Quality Policy:

Legal Compliance

Customer First

Total Quality Control

System Operation

Continuous Improvement

 

We will adhere to the belief that TTM represents the highest quality and spare no effort to create a world-class quality enterprise.

 

More

Inspection Fixtures will be shipped with requisite operation instruction and CMM inspection report. Dust covers will be specially made for fixture protection.